{"id":3628,"date":"2024-10-03T07:11:25","date_gmt":"2024-10-03T07:11:25","guid":{"rendered":"https:\/\/alway.co.uk\/?p=3628"},"modified":"2025-06-16T10:32:32","modified_gmt":"2025-06-16T10:32:32","slug":"case-study-bakery-conveyor-line","status":"publish","type":"post","link":"https:\/\/alway.co.uk\/2024\/10\/case-study-bakery-conveyor-line\/","title":{"rendered":"Case Study: Bakery Conveyor Line"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3628\" class=\"elementor elementor-3628\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-26dee62 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"26dee62\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-cdf9f49\" data-id=\"cdf9f49\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-6abae70 elementor-widget elementor-widget-heading\" data-id=\"6abae70\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Bakery Conveyor Line<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-f275215 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"f275215\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-2868cbd\" data-id=\"2868cbd\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-c8c5de2 elementor-widget elementor-widget-image\" data-id=\"c8c5de2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4596-768x576.jpeg\" class=\"attachment-medium_large size-medium_large wp-image-3713\" alt=\"\" srcset=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4596-768x576.jpeg 768w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4596-300x225.jpeg 300w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4596-1024x768.jpeg 1024w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4596-1536x1152.jpeg 1536w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4596-2048x1536.jpeg 2048w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a7405bf elementor-widget elementor-widget-heading\" data-id=\"a7405bf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Project Overview<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ed98261 elementor-widget elementor-widget-text-editor\" data-id=\"ed98261\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Alway Loughborough, a leading engineering and fabrication business established in 1985, was tasked with designing, manufacturing, and installing a state-of-the-art bakery conveyor line for a well-established bakery. The project aimed to enhance the bakery&#8217;s operational efficiency, processing capability, and overall productivity in producing loaves of bread.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a9a03e1 elementor-widget elementor-widget-heading\" data-id=\"a9a03e1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The Client<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9b3af4c elementor-widget elementor-widget-text-editor\" data-id=\"9b3af4c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The client is a renowned bakery known for its family focus and passion for baking. With a strong market presence, they sought a solution to streamline their production process, accommodate increasing demand, and reduce maintenance downtime.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f30a051 elementor-widget elementor-widget-heading\" data-id=\"f30a051\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Project Scope<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-084764e elementor-widget elementor-widget-text-editor\" data-id=\"084764e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The conveyor line was required to extend over 270 metres in length and include a half-metre incline to facilitate elevation increase in the factory.<br \/><br \/><\/p><p>A future-proof, efficient, and robust solution was required to process up to 2000 loaves per hour, enabling the bakery to meet increasing demand while maintaining high quality. Furthermore, the conveying line needed to be easy to clean and maintain.<br \/><br \/><\/p><p>The project needed to be delivered at pace within a fast-paced construction schedule.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-025bb7b gallery-spacing-custom elementor-widget elementor-widget-image-gallery\" data-id=\"025bb7b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-gallery.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-image-gallery\">\n\t\t\t<div id='gallery-1' class='gallery galleryid-3628 gallery-columns-2 gallery-size-medium_large'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"025bb7b\" data-elementor-lightbox-title=\"IMG_4593\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MzcyNSwidXJsIjoiaHR0cHM6XC9cL2Fsd2F5LmNvLnVrXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI0XC8xMFwvSU1HXzQ1OTMtc2NhbGVkLmpwZyIsInNsaWRlc2hvdyI6IjAyNWJiN2IifQ%3D%3D\" href='https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-scaled.jpg'><img decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-768x576.jpg\" class=\"attachment-medium_large size-medium_large\" alt=\"\" srcset=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-768x576.jpg 768w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-300x225.jpg 300w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-1024x768.jpg 1024w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-1536x1152.jpg 1536w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4593-2048x1536.jpg 2048w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"025bb7b\" data-elementor-lightbox-title=\"IMG_4598\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MzcxNSwidXJsIjoiaHR0cHM6XC9cL2Fsd2F5LmNvLnVrXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI0XC8xMFwvSU1HXzQ1OTguanBlZyIsInNsaWRlc2hvdyI6IjAyNWJiN2IifQ%3D%3D\" href='https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598.jpeg'><img decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598-768x576.jpeg\" class=\"attachment-medium_large size-medium_large\" alt=\"\" srcset=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598-768x576.jpeg 768w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598-300x225.jpeg 300w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598-1024x768.jpeg 1024w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598-1536x1152.jpeg 1536w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4598.jpeg 2000w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-02de843 elementor-widget elementor-widget-heading\" data-id=\"02de843\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Our Solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6778b20 elementor-widget elementor-widget-text-editor\" data-id=\"6778b20\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The conveyor line was meticulously designed to meet the bakery&#8217;s specific requirements, with a well-designed framework and leg design to accommodate the factory layout and incline. Tests and trials were conducted, including producing prototypes to ensure the final conveying solution met the project scope.<br \/><br \/><\/p><p>The conveyor incorporates removable sections to enhance maintenance efficiency, providing easy access for quick servicing. The robust framework ensures protection for critical components, contributing to the overall durability of the conveyor line.<br \/><br \/><\/p><p>Additionally, it features various operational enhancements, including brake units that guarantee precise placement of bread tins into the oven, a magnet conveyor to facilitate accurate distribution of dough into the bread tins with minimal wastage, and a diverter conveyor that optimises operational flexibility by managing which lines are in use.<br \/><br \/><\/p><p>Furthermore, particular focus was placed on the material specification, specifically in the plastics, bearings and belts used to ensure they could accommodate the heat dissipation requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-39618b1 elementor-widget elementor-widget-heading\" data-id=\"39618b1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Design and Development Process<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-33e120d elementor-widget elementor-widget-heading\" data-id=\"33e120d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Collaboration and Layout Planning<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-17f7402 elementor-widget elementor-widget-text-editor\" data-id=\"17f7402\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Alway&#8217;s engineering team collaborated closely with the client to understand the specific layout requirements and operational needs. The design process included:<br \/><br \/><\/p><p><strong>Site Assessment<br \/><\/strong>Evaluating the existing bakery layout to provide a solution that would integrate seamlessly within the factory layout.<br \/><br \/><\/p><p><strong>Concept &amp; Trial<br \/><\/strong>Develop a tailored solution that aligns with the bakery&#8217;s workflow and production goals. This was supported by fully operational prototypes.<br \/><br \/><\/p><p><strong>Feedback Iteration<br \/><\/strong>\u00a0Incorporating client feedback at various design stages to ensure all specifications were met.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-92b1c95 elementor-widget elementor-widget-heading\" data-id=\"92b1c95\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Key Features<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d97009d elementor-widget elementor-widget-text-editor\" data-id=\"d97009d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<strong>Magnet Conveyor<\/strong>\n\nThe magnet conveyor line was designed to hold tins in place precisely and ensure minimal wastage during dough distribution. This feature enhances the filling accuracy and optimises the use of raw materials.\n\n<strong>Diverter Conveyor<\/strong><BR><BR>\n\nThe diverter conveyor allows for the control of operational lines, providing operational flexibility. This flexibility minimises downtime, enabling the bakery to maintain production during servicing and repairs.<BR><BR>\n\n<strong>Heat Dissipation<\/strong>\n\nAlway incorporated heat-resistant materials and innovative belting designs to address the challenges posed by high-temperature environments. These features ensure effective heat dissipation, preserving the integrity of the bread and the conveyor system.<BR><BR>\n<p data-start=\"103\" data-end=\"127\"><strong data-start=\"103\" data-end=\"125\">BluLub Side Guides<\/strong><\/p>\n<p data-start=\"129\" data-end=\"439\">The BluLub side guides supplied by <a href=\"https:\/\/www.oadbyplastics.co.uk\/\" target=\"_blank\" rel=\"noopener\">Oadby Plastics<\/a> were chosen to future-proof the conveyor system by reducing the risk of high wear on bends. Their low-friction properties and exceptional durability provide long-term reliability, ensuring the line remains efficient and resilient to future operational demands.<\/p><BR>\n<strong><span data-preserver-spaces=\"true\">Guy Satterhwaite<\/span><\/strong><span data-preserver-spaces=\"true\">,\u00a0<\/span><strong><span data-preserver-spaces=\"true\">Lead Design Engineer<\/span><\/strong><span data-preserver-spaces=\"true\">\u00a0for\u00a0<\/span><strong><span data-preserver-spaces=\"true\">Alway<\/span><\/strong><span data-preserver-spaces=\"true\">,\u00a0said, &#8220;<\/span><em><span data-preserver-spaces=\"true\">This large-scale conveyor line project posed many challenges. Our goal was to provide the client with a future-proof, robust and efficient solution. The chassis and framework for the conveyor goes above and beyond the industry standards in terms of finish and strength, whilst the specified operating components are some of the best in the industry. The project&#8217;s successful completion was achieved through a collaborative team effort by everyone involved. I invested quality time working with the client and our manufacturing team to overcome challenges and further refine our solution.<\/span><\/em><span data-preserver-spaces=\"true\">&#8220;<\/span>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fcb769a gallery-spacing-custom elementor-widget elementor-widget-image-gallery\" data-id=\"fcb769a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image-gallery.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-image-gallery\">\n\t\t\t<div id='gallery-2' class='gallery galleryid-3628 gallery-columns-2 gallery-size-medium_large'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"fcb769a\" data-elementor-lightbox-title=\"IMG_4601\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MzcyMywidXJsIjoiaHR0cHM6XC9cL2Fsd2F5LmNvLnVrXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI0XC8xMFwvSU1HXzQ2MDEtc2NhbGVkLmpwZyIsInNsaWRlc2hvdyI6ImZjYjc2OWEifQ%3D%3D\" href='https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-scaled.jpg'><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-768x576.jpg\" class=\"attachment-medium_large size-medium_large\" alt=\"\" srcset=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-768x576.jpg 768w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-300x225.jpg 300w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-1024x768.jpg 1024w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-1536x1152.jpg 1536w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4601-2048x1536.jpg 2048w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"fcb769a\" data-elementor-lightbox-title=\"IMG_4600\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6MzcxOSwidXJsIjoiaHR0cHM6XC9cL2Fsd2F5LmNvLnVrXC93cC1jb250ZW50XC91cGxvYWRzXC8yMDI0XC8xMFwvSU1HXzQ2MDAuanBlZyIsInNsaWRlc2hvdyI6ImZjYjc2OWEifQ%3D%3D\" href='https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600.jpeg'><img loading=\"lazy\" decoding=\"async\" width=\"768\" height=\"576\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600-768x576.jpeg\" class=\"attachment-medium_large size-medium_large\" alt=\"\" srcset=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600-768x576.jpeg 768w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600-300x225.jpeg 300w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600-1024x768.jpeg 1024w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600-1536x1152.jpeg 1536w, https:\/\/alway.co.uk\/wp-content\/uploads\/2024\/10\/IMG_4600.jpeg 2000w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-864eef4 elementor-widget elementor-widget-heading\" data-id=\"864eef4\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Installation and Commissioning<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d2d1fef elementor-widget elementor-widget-text-editor\" data-id=\"d2d1fef\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The installation of the conveyor line was executed within a tight timescale, reflecting Alway&#8217;s commitment to delivering industry-leading standards. Key steps included:<br \/><br \/><\/p><p><strong>Site Preparation<\/strong> <br \/>Ensuring the bakery was ready for installation with minimal disruption to ongoing operations.<br \/><br \/><\/p><p><strong>Installation<\/strong>\u00a0<br \/>Our expert, &#8220;<a href=\"https:\/\/www.safecontractor.com\/en-gb\/\" target=\"_blank\" rel=\"noopener\">Safe Contractor<\/a>&#8221; approved onsite team installed the conveyor system, integrating it with existing machinery safely and efficiently.<br \/><br \/><\/p><p><strong>Testing<\/strong> <br \/>Comprehensive testing was conducted to validate the functionality and efficiency of the conveyor line before handover.<br \/><br \/><\/p><p><strong><span data-preserver-spaces=\"true\">Reece Taylor, Divisional Operations Manager<\/span><\/strong><span data-preserver-spaces=\"true\">\u00a0for\u00a0<\/span><strong><span data-preserver-spaces=\"true\">Alway<\/span><\/strong><span data-preserver-spaces=\"true\">,\u00a0said, &#8220;<\/span><em>This project<\/em><span data-preserver-spaces=\"true\"><em> demonstrates Alway&#8217;s capability to provide small and large-scale solutions to a diverse range of industries. We are pleased with the client&#8217;s feedback on the quality and functionality of the bread tin conveyor.<\/em>&#8220;<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9c282e1 elementor-widget elementor-widget-heading\" data-id=\"9c282e1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Conclusion<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0ca9c1b elementor-widget elementor-widget-heading\" data-id=\"0ca9c1b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">A Future Proof Efficient Bakery Conveyor Solution<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d069f94 elementor-widget elementor-widget-text-editor\" data-id=\"d069f94\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The new conveyor line has successfully increased the bakery&#8217;s production capability to 2000 loaves per hour, meeting the growing output requirements without compromising quality.<br \/><br \/><\/p><p>With its robust framework, our tin conveyor provides superior protection for key components. Removable sections allow for quick maintenance, significantly reducing downtime.<br \/><br \/><\/p><p>Including diverter and mag conveyors have enhanced the bakery&#8217;s operational flexibility, enabling seamless transitions between production lines and reducing material wastage.<br \/><br \/><\/p><p>The successful delivery of this bakery conveyor line by Alway Loughborough is a testament to our design, engineering and manufacturing capabilities, which have drawn on the extensive knowledge and experience that have defined our company since its establishment in 1985. This project enhances the bakery&#8217;s operational efficiency and sets a new benchmark for future endeavours within the industry.<br \/><br \/><\/p><p>Follow the link below to get in touch with the Alway team.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-19a3197 elementor-widget elementor-widget-spacer\" data-id=\"19a3197\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f15b074 elementor-widget elementor-widget-image\" data-id=\"f15b074\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/alway.co.uk\/contact\/\" target=\"_blank\">\n\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"231\" height=\"46\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2022\/02\/find-out-more.png\" class=\"elementor-animation-float attachment-large size-large wp-image-67\" alt=\"\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Bakery Conveyor Line Project Overview Alway Loughborough, a leading engineering and fabrication business established in 1985, was tasked with designing, manufacturing, and installing a state-of-the-art bakery conveyor line for a well-established bakery. The project aimed to enhance the bakery&#8217;s operational efficiency, processing capability, and overall productivity in producing loaves of bread. The Client The client [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[],"class_list":["post-3628","post","type-post","status-publish","format-standard","hentry","category-case-study"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Case Study: Bakery Conveyor Line<\/title>\n<meta name=\"description\" content=\"In this case study we showcase a bakery conveyor line we designed and manufactured for a large national bakery\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/alway.co.uk\/2024\/10\/case-study-bakery-conveyor-line\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta 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