{"id":3812,"date":"2025-04-08T10:21:06","date_gmt":"2025-04-08T10:21:06","guid":{"rendered":"https:\/\/alway.co.uk\/?p=3812"},"modified":"2025-05-28T18:43:26","modified_gmt":"2025-05-28T18:43:26","slug":"pizza-conveyor","status":"publish","type":"post","link":"https:\/\/alway.co.uk\/2025\/04\/pizza-conveyor\/","title":{"rendered":"Case Study: Pizza Conveyor"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"3812\" class=\"elementor elementor-3812\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-c555193 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"c555193\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-6e6c898\" data-id=\"6e6c898\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-e497a89 elementor-widget elementor-widget-heading\" data-id=\"e497a89\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Pizza Conveyor<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-8335928 elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"8335928\" data-element_type=\"section\" data-e-type=\"section\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-8f8f2a5\" data-id=\"8f8f2a5\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-72b6c0f elementor-widget elementor-widget-image\" data-id=\"72b6c0f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"768\" height=\"431\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2025\/04\/Alway-Pizza-Conveyor-768x431.png\" class=\"attachment-medium_large size-medium_large wp-image-3818\" alt=\"Alway Pizza Conveyor\" srcset=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2025\/04\/Alway-Pizza-Conveyor-768x431.png 768w, https:\/\/alway.co.uk\/wp-content\/uploads\/2025\/04\/Alway-Pizza-Conveyor-300x168.png 300w, https:\/\/alway.co.uk\/wp-content\/uploads\/2025\/04\/Alway-Pizza-Conveyor-1024x575.png 1024w, https:\/\/alway.co.uk\/wp-content\/uploads\/2025\/04\/Alway-Pizza-Conveyor.png 1500w\" sizes=\"(max-width: 768px) 100vw, 768px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7793df1 elementor-widget elementor-widget-heading\" data-id=\"7793df1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Custom Pizza Conveyor System with Integrated Diverter Unit<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-30510a6 elementor-widget elementor-widget-text-editor\" data-id=\"30510a6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"\" data-start=\"401\" data-end=\"777\">A leading UK-based pizza manufacturer approached Alway in early 2025 to design and build a bespoke conveyor system for their high-throughput production line. With growing demand and a need for greater flexibility in their packaging area, the client required a reliable solution that could handle a variety of pizza products with minimal downtime and maximum efficiency.<\/p> <BR>\n<p class=\"\" data-start=\"779\" data-end=\"923\">Our engineering team delivered a turnkey conveyor system tailored to suit the facility&#8217;s layout, product mix, and operational requirements.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eda9ef5 elementor-widget elementor-widget-heading\" data-id=\"eda9ef5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Client Requirements<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-936b869 elementor-widget elementor-widget-text-editor\" data-id=\"936b869\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"\" data-start=\"950\" data-end=\"1015\">The client needed a robust and hygienic conveyor line that could:<\/p><BR>\n\n<ul data-start=\"1017\" data-end=\"1310\">\n \t<li class=\"\" data-start=\"1017\" data-end=\"1092\">\n<p class=\"\" data-start=\"1019\" data-end=\"1092\">Handle multiple sizes of pizzas<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"1093\" data-end=\"1179\">\n<p class=\"\" data-start=\"1095\" data-end=\"1179\">Accommodate a flexible packing process with automated routing to different stations.<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"1180\" data-end=\"1247\">\n<p class=\"\" data-start=\"1182\" data-end=\"1247\">Offer quick clean-down features to meet strict hygiene standards.<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"1248\" data-end=\"1310\">\n<p class=\"\" data-start=\"1250\" data-end=\"1310\">Integrate with existing systems and floor space constraints.<\/p>\n<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-803811f elementor-widget elementor-widget-heading\" data-id=\"803811f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">The Solution<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5098ec8 elementor-widget elementor-widget-text-editor\" data-id=\"5098ec8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"\" data-start=\"1330\" data-end=\"1397\">Alway engineered a fully stainless steel conveyor system featuring:<br \/><br \/><\/p><ul data-start=\"1399\" data-end=\"1936\"><li class=\"\" data-start=\"1399\" data-end=\"1605\"><p class=\"\" data-start=\"1401\" data-end=\"1605\"><strong data-start=\"1401\" data-end=\"1426\">Custom Diverter Unit:<\/strong> An automatic diverter to distribute products between multiple lanes, increasing packing line efficiency and allowing flexible routing to match product types or operational needs.<br \/><br \/><\/p><\/li><li class=\"\" data-start=\"1606\" data-end=\"1687\"><p class=\"\" data-start=\"1608\" data-end=\"1687\"><strong data-start=\"1608\" data-end=\"1633\">Modular Construction:<\/strong> Designed for future upgrades and ease of maintenance.<br \/><br \/><\/p><\/li><li class=\"\" data-start=\"1688\" data-end=\"1797\"><p class=\"\" data-start=\"1690\" data-end=\"1797\"><strong data-start=\"1690\" data-end=\"1712\">Compact Footprint:<\/strong> Layout tailored to fit the existing space while optimising flow and operator access.<br \/><br \/><\/p><\/li><li class=\"\" data-start=\"1798\" data-end=\"1936\"><p class=\"\" data-start=\"1800\" data-end=\"1936\"><strong data-start=\"1800\" data-end=\"1824\">Integrated Controls:<\/strong> Designed and installed by Alway\u2019s in-house electrical team for seamless automation with existing line controls.<\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-84b66c3 elementor-widget elementor-widget-heading\" data-id=\"84b66c3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Intralox Belting Integration<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dcdc872 elementor-widget elementor-widget-text-editor\" data-id=\"dcdc872\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"\" data-start=\"1972\" data-end=\"2141\">The conveyor system was fitted with <strong data-start=\"2066\" data-end=\"2102\">Intralox modular plastic belting to ensure top-tier reliability, hygiene, and performance<\/strong>. The use of Intralox belting provided:<\/p><BR>\n\n<ul data-start=\"2143\" data-end=\"2403\">\n \t<li class=\"\" data-start=\"2143\" data-end=\"2231\">\n<p class=\"\" data-start=\"2145\" data-end=\"2231\"><strong data-start=\"2145\" data-end=\"2165\">Hygienic Design:<\/strong> Easy-to-clean, durable materials that meet food safety standards.<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"2232\" data-end=\"2320\">\n<p class=\"\" data-start=\"2234\" data-end=\"2320\"><strong data-start=\"2234\" data-end=\"2265\">Precision Product Handling:<\/strong> Smooth movement for delicate pizza bases and toppings.<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"2321\" data-end=\"2403\">\n<p class=\"\" data-start=\"2323\" data-end=\"2403\"><strong data-start=\"2323\" data-end=\"2344\">Reduced Downtime:<\/strong> Proven performance and long lifespan in food environments.<\/p>\n<\/li>\n<\/ul>\n<blockquote data-start=\"2405\" data-end=\"2590\">\n<p class=\"\" data-start=\"2407\" data-end=\"2590\"><em>\u201cIntralox belting has proven ideal for our pizza line projects. Its cleanability and long-term durability make it a great choice for food-grade applications\u2014and their team was incredibly responsive and helpful from design through to delivery.\u201d<\/em> \u2013 Guy Satterthwaite, Lead Engineer for Alway.<\/p>\n<\/blockquote>\n<p class=\"\" data-start=\"2592\" data-end=\"2737\">We&#8217;re proud to partner with <a href=\"https:\/\/www.intralox.com\/\" target=\"_blank\" rel=\"noopener\"><strong data-start=\"2620\" data-end=\"2632\">Intralox<\/strong><\/a> to deliver best-in-class conveying systems that meet the evolving needs of modern food production lines.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2cae90e elementor-widget elementor-widget-heading\" data-id=\"2cae90e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Results<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3b2d2b9 elementor-widget elementor-widget-text-editor\" data-id=\"3b2d2b9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"\" data-start=\"2752\" data-end=\"2787\">Since installation, the system has:<\/p><BR>\n\n<ul data-start=\"2789\" data-end=\"3008\">\n \t<li class=\"\" data-start=\"2789\" data-end=\"2819\">\n<p class=\"\" data-start=\"2791\" data-end=\"2819\">Increased product throughput<\/p> <BR>\n<\/li>\n \t<li class=\"\" data-start=\"2820\" data-end=\"2867\">\n<p class=\"\" data-start=\"2822\" data-end=\"2867\">Reduced manual handling across packing lines.<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"2868\" data-end=\"2939\">\n<p class=\"\" data-start=\"2870\" data-end=\"2939\">Enabled greater flexibility for the client\u2019s expanding product range.<\/p><BR>\n<\/li>\n \t<li class=\"\" data-start=\"2940\" data-end=\"3008\">\n<p class=\"\" data-start=\"2942\" data-end=\"3008\">Delivered smooth, consistent performance with minimal maintenance.<\/p>\n<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3cb6ea5 elementor-widget elementor-widget-heading\" data-id=\"3cb6ea5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Conclusion<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a486814 elementor-widget elementor-widget-text-editor\" data-id=\"a486814\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p class=\"\" data-start=\"134\" data-end=\"329\">The completed conveyor system has helped the client improve throughput, reduce manual handling, and maintain high hygiene standards while giving them greater flexibility for future growth.<\/p><p class=\"\" data-start=\"331\" data-end=\"480\">Working with proven components like Intralox belting contributed to a reliable and efficient solution that integrates smoothly into daily operations.<\/p><p data-start=\"2597\" data-end=\"2781\">For more information about our <strong data-start=\"2628\" data-end=\"2656\">food processing conveyor<\/strong> solutions or to discuss your next project, contact our team directly at <a href=\"tel:01509 611 235\">01509 611 235<\/a> or by emailing <a href=\"mailto:enquiries@alway.co.uk\">enquiries@alway.co.uk<\/a>\u00a0<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e19426f elementor-widget elementor-widget-spacer\" data-id=\"e19426f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"spacer.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-spacer\">\n\t\t\t<div class=\"elementor-spacer-inner\"><\/div>\n\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-69a9425 elementor-widget elementor-widget-image\" data-id=\"69a9425\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<a href=\"https:\/\/alway.co.uk\/contact\/\" target=\"_blank\">\n\t\t\t\t\t\t\t<img decoding=\"async\" width=\"231\" height=\"46\" src=\"https:\/\/alway.co.uk\/wp-content\/uploads\/2022\/02\/find-out-more.png\" class=\"elementor-animation-float attachment-large size-large wp-image-67\" alt=\"\" \/>\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Pizza Conveyor Custom Pizza Conveyor System with Integrated Diverter Unit A leading UK-based pizza manufacturer approached Alway in early 2025 to design and build a bespoke conveyor system for their high-throughput production line. With growing demand and a need for greater flexibility in their packaging area, the client required a reliable solution that could handle [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"footnotes":""},"categories":[5],"tags":[],"class_list":["post-3812","post","type-post","status-publish","format-standard","hentry","category-case-study"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.2 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Case Study: Pizza Conveyor - ALWAY<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/alway.co.uk\/2025\/04\/pizza-conveyor\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Case Study: Pizza Conveyor - ALWAY\" \/>\n<meta property=\"og:description\" content=\"Pizza Conveyor Custom Pizza Conveyor System with Integrated Diverter Unit A leading UK-based pizza manufacturer approached Alway in early 2025 to design and build a bespoke conveyor system for their high-throughput production line. 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